MINExpo 2024 Exhibitors

The National Mining Association-owned trade show MINExpo International will take place Sept. 24-26 in Las Vegas, NV. Professionals, experts and decision-makers will gather to share transformative ideas, latest innovations and mining-centric knowledge. The show floor will feature mining products for safety, drilling, engineering, materials handling and much more. Below are some of the exhibitors who will be at MINExpo 2024. Caterpillar The Caterpillar MINExpo 2024 experience will immerse visitors into the mine site of the future, featuring industry-leading technologies, groundbreaking advancements in the energy transition, and first-of-a-kind customized solutions designed to increase customers’ efficiency, safety and profitability. The planned exhibit reinforces Caterpillar’s position as the global industry leader in mining technology with proven results in autonomy and automation, and demonstrated progress in greenhouse-gas reduction technologies. The experience will showcase the company’s latest innovations to support the energy transition. The towering, 372-t (410-st) Cat 798 AC mining truck has the highest standard payload in its class and is configured for autonomous haulage with Cat MineStar Command for hauling. aterpillar’s underground Cat R1700 XE load-haul-dump (LHD) loader features battery-electric propulsion that produces zero exhaust emissions and generates less heat than a reciprocating-engine-powered model. The Cat R2900 XE LHD provides a high-efficiency switch reluctance electric drive system that meets the mining industry’s needs for bigger payloads, faster loading and lower emissions. The 12.2-m-long (40-ft-long) PGS 1260 HD Energy Storage System (ESS) module offers energy storage for charging battery-electric machines, and the MEC500 provides mobile equipment charging for the underground mining industry. The 798 AC features a refreshed cab for operating at high altitudes plus a three-piece window design to improve visibility. Truck messaging will convey the number of ways mines can lower greenhouse-gas emissions today through alternative fuel options and electric drive systems. Additionally, video stories will show how customer rebuild efforts are driving sustainability at mines, while scale truck bodies will cover the range of options Cat trucks offer for maximizing payload and hauling program efficiency. The latest next-generation loader, the recently introduced Cat 995 will anchor the “loading better” display, equipped with a 27.5-m3 (36-cu yd) and Cat Advansys 230 GET system to move more material with less downtime. Built to the same size as the 994K, the 995 features a higher-rated payload and demonstrates 21 percent higher efficiency and 24 percent more production than the 994K in equal operating mode.In Enhance Eco Mode, it demonstrates up to a 30 percent increase in efficiency and 11 percent reduction in hourly fuel consumption versus the 944K in throttle lock mode. For the underground space, the displayed diesel-electric R2900 XE LHD features optimized lift arm and component geometry plus load-sensing hydraulics to improve breakout force. Compared to its predecessor, the R2900 XE LHD also delivers 52 percent quicker acceleration, 7 percent higher speed on grade and up to a 20 percent increase in productivity. Beyond zero-exhaust emissions and fast charging, the battery-electric R1700 XE LHD boasts a 15-t (33,069-lb) payload, 18 kph (11.2 mph) fully loaded top speed and up to 2.5 h of aggressive run time between charges. Five bucket size options offer capacities ranging from 5.7 to 7.5 m3 (7.5 to 9.8 cu yd).The Cat 24 motor grader will represent the range of haul road maintenance machines that includes the 14, 16 and 18 models. The C24’s High-Performance Circle (HPC) provides a 16,000-h service life and eliminates frequent inspection, wear strip replacement and circle shoe adjustments. It will be displayed with Caterpillar’s 8.5-m (28-ft) moldboard option — 16 percent longer than the standard blade — to enhance safety at larger mines by reducing the amount of time spent in the middle lane to clear the windrow. The largest of the Cat drill rig offering, the exhibited MD6310 rotary drill shares a common platform, parts, components and technologies across the product line. Ideal for high-production drilling on 12- and 15-m (39.4- and 49.2-ft) bench heights, it is capable of drilling up to 311-mm (12.25-in.) hole diameters and offers up to 30° angle hole drilling for cast blasting. With building-block technologies through semi-autonomous operation, the MD6310 was a key contributing factor to global mining services provider Thiess surpassing 1 million meters of autonomously drilled milestone using Cat drills. Liebherr Liebherr will be sharing its latest news, products, services and innovations for the mining sector at MINExpo 2024. Visitors will experience more than 2,777 m2 (29,000 sq ft) of Liebherr exhibits at booth No. 7832. Daily masterclasses and live demonstrations at the booth will showcase the company’s latest product updates and provide insights into its technologies and services with the latest information from the field. All exhibits, announcements and showcases from the exhibition will be shared on Liebherr’s website and social-media channels. Liebherr’s T 264 haul truck will be showcased at the booth. The 240-t machine will be equipped with the company’s latest technology, including the Trolley Assist System. Liebherr will reveal the latest technology for the T 264 at an event during the exhibition. To highlight Liebherr as a reliable partner for decarbonization solutions, the booth will include the R 9400 E 350-t electric excavator. This machine is a testament to the company’s more than 40 years’ experience in the development and manufacture of electric excavators, and also features some of the mining product segment’s latest innovations. This machine will be equipped with various new Liebherr Assistance Systems that will help to optimize day-to-day operations, as well as the company’s new cable reel solution for increased maneuverability. Liebherr’s PR 776 dozer will be a highlight at the booth so visitors can experience Liebherr’s best-in-class equipment. The 70-t dozer boasts the lowest hourly fuel burn — and therefore the lowest greenhouse-gas emissions – in its class. Additionally, Liebherr’s Assistance Systems, designed to support operators and increase onsite productivity, will be installed on the PR 776. Liebherr’s mobile and crawler crane product segment will present the LRT 1100-2.1 rough-terrain crane. This rough-terrain crane has outrigger monitors as standard that automatically detect the support status of the crane and save it to the crane’s controller. The standard VarioBase variable support base of the crane further optimizes safety by enhancing flexibility on site and increasing the crane’s lifting capacity. The LRT 1100-2.1 has a telescopic boom with Liebherr’s tried-and-tested telematic telescoping system for rough-terrain cranes, on which the various telescoping sections can be extended independently with a single cylinder and then pinned to the telescopic section above. At Liebherr’s technology showcase, the OEM will share its range of latest innovations. In the decarbonization space, the company has developed a variety of alternative drives and will showcase some of its new solutions for its range of haul trucks for the first time. It will also share its new approach and solutions for autonomous haulage and fleet management as well as its new Machine Guidance System. Furthermore, Liebherr will present its latest solutions for automating, operating and maintaining its equipment, including LiReCon (Liebherr Remote Control), the teleoperations system for its dozers. Visitors can see how this remote system helps keep operators safe while increasing equipment uptime and productivity and can also learn about Liebherr’s latest offerings in the digital service space for connecting site technicians to Liebherr experts and minimizing equipment downtime in the process. Liebherr will highlight its capabilities as a partner for service excellence with its range of service products for mining. Visitors will see how the OEM supports customers from initial equipment consultation — with Liebherr’s highly skilled Application Engineering team — through to machine maintenance, customer support and equipment upgrades. Liebherr’s modular design approach to its machines ensures that today’s equipment is future-proofed for the technology of tomorrow. Its existing machines can be repowered to run on Liebherr’s D98 series of engines, designed specifically for mining conditions, and can be converted from a diesel to an electric powertrain. This modularity is what enables Liebherr’s modular maintenance program, a service concept that minimizes the downtime and risk associated with major component changeouts. The Innovation Lab will display Liebherr’s latest pioneering concepts and technologies for the future of mining. The company’s components product segment will feature innovative technologies at the core of every mining machine, and its commitment to excellence and sustainability is demonstrated in each component on display, be it a hydrogen engine, a travel or wheel drive, a CFRP hybrid hydraulic cylinder, an advanced slewing bearing with bearing clearance monitoring, or the remanufacturing program. Another highlight in the Innovation Lab is a 55-kW compressor. Backed by experience gathered during the last two decades and jointly developed by the Liebherr components and aerospace and transportation systems product segments, the high-speed compressor is driven by an electrical motor and features an air bearing. The technology enables the deployment of fuel-cell propulsion systems with only emissions of water and heat. Sandvik Sandvik will introduce innovative new solutions and showcase its latest technologies at MINExpo 2024, including battery-electric and diesel-electric equipment to help customers improve their sustainability.The company will have its latest innovations on display, including its new Toro diesel-electric truck demonstrator and latest battery-electric concept surface drill rig. Sandvik’s 1,950-m2 (21,000-sq ft) exhibit at booth No. 7415 will demonstrate its vision for the “future of mining,” a theme that emphasizes its focus on the technologies and solutions that will help customers mine more sustainably without compromising productivity or efficiency. Digitalization is poised to become even more vital in solving the industry’s ever-increasing challenges of safety, productivity and profitability. The centerpiece of Sandvik’s exhibit will be a 60-m2 (645-sq ft) immersive room, a sensory experience that will showcase the company’s end-to-end digital offering and other key technologies. Attendees can step into a mine control room and cap lamp room, explore Sandvik’s MineGame advanced simulation tool and discover technologies including Sandvik’s digital convergence system and collision avoidance system. Sandvik is expanding its technology portfolio by developing a diesel-electric range of underground loaders and trucks to complement its leading battery-electric vehicle (BEV) offering, which is expected to boost productivity, reduce total cost of ownership, improve availability and extend component lifetimes. Sandvik first introduced its Toro diesel-electric truck demonstrator to customers at a technology workshop in Turku, Finland in 2022. Boasting a capacity of more than 60 tons, the demonstrator has since undergone extensive performance testing and the Sandvik product development team is using customer feedback to ensure its future commercial offering meets industry needs. On the surface drilling side, Sandvik will showcase its Sandvik DR411i rotary blasthole drill rig and Pantera DP1510i top-hammer drill rig, as well as its latest battery-electric concept surface drill rig. On display for the first time outside of Finland, the down-the-hole (DTH) BEV is the first in its size class, capable of drilling DTH holes up to 229 mm (9 in.) in diameter and blending the autonomy of battery with the continuous endurance of power cable. On the underground drilling side, Sandvik DL422iE longhole drill will be on display together with Sandvik’s future direction for battery-electric underground drilling applications, a new rock drill offering and the latest in iSURE and Sandvik DrillConnect capability. Underground drilling and Deswik integration for longhole mine planning will also be presented, alongside Sandvik ground support solutions, including its ARI System, resin injection head, pump resin kit and mesh products. Sandvik will display some of its latest rock tools, including the new CT55 and CT67 curved-thread top-hammer tool systems for surface bench drilling and underground longhole drilling, Golden Shank with unique corrosion resistance, push bore reamer system for underground slot hole drilling, and Sandvik RR340 single-seal roller-bearing rotary drill bit. Sandvik will also launch new rock tools at the show, including a new DTH hammer and bit family and a new collective concept for its digital rock tools suite. Sandvik’s parts and services exhibits will showcase the company’s comprehensive lifecycle support, blending the unparalleled OEM expertise of Sandvik service technicians with advanced technology to maximize performance and longevity for Sandvik equipment — whether diesel, hybrid or electric. Sandvik will also present its latest developments within its suite of digital services, which leverage data and insights from its connected equipment. For rock and mineral processing applications, the Sandvik booth will feature a display of Sandvik hydraulic hammers as well as the company’s latest lineup of high-capacity vibrating screens and feeders. Recent acquisitions enable the company to offer one of the most comprehensive ranges of vibrating screens and feeders on the market, with equipment capable of handling up to 7.3 kt/h (8,000 stph). Visitors will see the SL3672M, a double-deck flat screen that is approximately 3.6 m (12 ft) wide and 7.3 m (24 ft) long and weighs around 30 t (33 st). Also on display will be Sandvik’s new screen condition monitoring and screening media management systems, designed to help operators maximize processing plant uptime and efficiency. Representatives from Sandvik Financial Services will be available at the booth to discuss equipment financing opportunities. Visitors can also expect simulators across the exhibit. Komatsu Electrification is a critical step toward reducing emissions from mining equipment and helping mining organizations meet their sustainability goals. Komatsu is excited to introduce the industry to its latest electrification solutions at MINExpo 2024. Komatsu is committed to helping mining organizations reduce their environmental impacts by developing a range of products and solutions designed to meet their needs, wherever they are on the path to sustainability. The company’s electrification initiatives are built on its decades of experience electrifying equipment, both for the company’s electric-drive trucks and loaders and for its fully electric underground soft-rock mining machines. Komatsu is now expanding on that knowledge to develop electrification solutions for all areas of mining. Featured products will include the WX04B, Komatsu’s first battery-electric LHD. Ideal for narrow-vein mines, the WX04B, a 3.6-t (4-st) LHD, is designed with industry-leading battery technology to help customers achieve their goals for safety, durability and high performance. The WX04B will be shown alongside a new Komatsu-designed charging solution. The PC4000-11E electric-drive hydraulic mining excavator delivers the powerful digging force operators need and expect from high-performance diesel machines while enabling zero-emission loading. The 930E PADT haul truck is built on Komatsu’s modular power-agnostic platform that will allow for transition from diesel to battery or even hydrogen fuel-cell power sources. It also supports dynamic charging and trolley assist options to further reduce fuel consumption and emissions. In addition to equipment, Komatsu will showcase its collaborations with other organizations working toward a more sustainable future, including GM and ABB. At booth No. 7132, Komatsu will demonstrate the company’s vision for sustainable mine optimization through solutions and technologies designed to prioritize safety, reliability, cost effectiveness and environmental impact. Additional products and solutions will be highlighted at neighboring booths for Komatsu subsidiaries Hensley Industries (7114), Immersive Technologies (6823), Tramac (Montabert) (7314) and MST Global (7322). Major Major, a leading global manufacturer of high-performance wire screen media, offers FLEX-MAT Modular PLUS. The advanced screen media includes all the benefits of FLEX-MAT — high open area, efficient stratification, and no blinding or pegging — combined with new and improved wear life comparable to polyurethane screen media. FLEX-MAT Modular PLUS is specially designed to withstand harsh screening conditions with the most abrasive materials, such as granite and basalt. Major will highlight the FLEX-MAT Modular PLUS along with other screen media solutions at MINExpo 2024, sharing booth No. 8633 with Haver & Boecker Niagara. The efficiency-enhancing characteristics of all FLEX-MAT screen media, including the modular PLUS series, are created by bonding OptimumWire, the industry’s longest-lasting wire, with distinctive lime-green polyurethane strips rather than weaving them. This allows wires to vibrate independently from end to end under material contact. The high frequency of the wires, 8,000 to 10,000 cycles per minute, adds to the vibration of the screen box, 800 to 900 cycles per minute, to speed up material separation and passing. The increased screening action improves material throughput while virtually eliminating near-size pegging on the top decks and fine material blinding and clogging on the bottom decks, resulting in a lower cost of production per ton. Additionally, the media offers up to five times longer wear life than traditional woven wire and produces a cleaner retained product. Like the traditional FLEX-MAT panels, the PLUS series is available in a variety of patterns, including the D, S and T series. The D series features a standard square pattern, which is ideal for precise sizing. The S series maximizes open area, virtually eliminates blinding and reduces fine contamination. The T series enhances screening for particles below 0.059 in. (1.5 mm) and features small openings to minimize blinding. The screen media is secured through either grooved, step, or pin and leg panels. FLEX-MAT Modular PLUS screen media panels are available in either the patented OptimumWire or 304 stainless steel wire. In addition to modular panels, MAJOR’s signature FLEX-MAT Modular PLUS media is available in tensioned sections for use on crown decks. Hitachi At its 25,500-sq ft. booth No. 8649, Hitachi Construction Machinery Americas will showcase some of its largest mining equipment and feature interactive experiences for attendees at MINExpo 2024.The company will be joined at its booth by its subsidiaries Bradken, H-E Parts International and Wenco International Mining Systems —which will each exhibit how they create seamless experiences for mining machinery customers — and by its partner ZAXIS Finance. The Hitachi Construction Machinery group has established a rich history in the mining industry with a proven track record of innovation and reliability. The brand has impressive market penetration, with hydraulic mining excavators and electric haul trucks working at mines around the globe. Since the brand’s official realignment in the Americas, Hitachi Construction Machinery Americas has enlisted 16 dealers in North America and eight dealers throughout Latin America to support mining operations. Hitachi Construction Machinery Americas will present its latest efforts to provide innovative and sustainable solutions that will put its customers in North and Latin America at the forefront of meeting global environmental, social and governance (ESG) standards without sacrificing performance. Hitachi Construction Machinery and Hitachi Construction Machinery Americas will also hold a joint, invite-only media event for select media and investors, where they will present how they plan to use the advanced technology of the Hitachi Construction Machinery group to become a stronger partner to mine sites globally. Flexco Visitors to MINExpo 2024 are invited to visit Flexco at booth No. 2603 to discover the latest innovations in the world of belt conveyor solutions. Both the newly released FXC Steel Cord Belt Fastening System and the soon-to-be-released 900 Series Belt Cutter/Skiver will be featured at the show, and attendees will be able to get a hands-on feel for them in the booth. A major issue that heavy-duty sites often deal with is reacting to unplanned downtime. Consequently, the Flexco team set out to develop a solution that could help, which led to the creation of FXC. Overall, the FXC allows users to get their steel cord belts back into operation quickly, drastically reducing the effects of downtime, which helps increase the site’s bottom line. It has already seen positive results in the field. The Flexco booth will also feature the 900 Series Belt Cutter/Skiver. The FXC and the 900 Series will be among the tools that will be used in product demonstrations in the Flexco booth, alongside displays of other popular solutions like Flexco’s industry-leading mechanical belt fastening systems and the digital belt cleaner monitoring platform Flexco Elevate. While in the booth, visitors can also expect to network with Flexco personnel, ask questions of key product and industry experts, and gain a better understanding of its latest developments. With the 900 Series Belt Cutter/Skiver’s features of updated clamp knobs, a Drive Handle with manual and powered drill capabilities, and a new design that allows operators to simply slide the belt forward from a cut to skive position, sites can unlock a more consistent, safe and quality mechanical belt fastening installation process with the latest belt maintenance tool. Flottweg Process engineers interested in learning about innovative solutions to improve water management and water recovery using centrifuge technology in mining applications can visit the Flottweg booth No. 4279 at MINExpo 2024. Experts will be available to demonstrate Flottweg centrifuge technology using a clear equipment model that provides a unique inside look into how the efficient solution works together with sophisticated remote monitoring for minimal operator attention. Booth attendees can learn how to solve problems for a variety of interesting mining applications, such as: (1) Tailings dewatering: Flottweg decanter centrifuges use considerably less fresh water than belt presses or chamber filter presses to efficiently separate solid particles down to a size of 10 µm without using flocculants. If the operator uses flocculants, it is possible to separate even finer solids from the liquid (water). The recovered process water is then clean enough to be returned to the process. As a result, mine operators can significantly reduce fresh-water requirements. (2) Acid mine drainage (AMD): Historically, AMD treatment methods have required “sacrifice zones,” designated to accumulate toxic materials and necessitating significant land area, which may not be available. Flottweg solves these by engaging in a full-cycle treatment, leaving no dangerous residue and requiring minimal land space. Flottweg centrifuges can be found in active mine sites as a critical step in an acid water treatment plant or in a mobile, truck-mounted format, known as the mobile treatment center, which can perform dewatering of neutralized sludge at multiple legacy/active mine sites. With Flottweg centrifuges, a 20-plus year solution is guaranteed. (3) Direct lithium extraction ((DLE): Automakers are limiting production of internal-combustion vehicles and may halt production altogether by 2050 in favor of electric vehicles. One of the solutions to produce more lithium for this purpose is DLE, which consists of several processes that allow for fast, isolated lithium production into saleable forms of lithium, also known as lithium carbonate equivalent (LCE). Centrifuges are vital to the DLE process for many reasons. The most notable is the ability to perform liquid-liquid separation, via the Tricanter. In addition, centrifuges are mobile and run continuously. Centrifuges are not batch operated and do not require consistent operator attention 24/7. This robust equipment is efficient and produces the required value material used for further treatment enhancement and the required waste material on the disposal side. (4) Solvent extraction (SX): The SX process is a hydrometallurgical procedure in which metals, such as copper, platinum, gold, cobalt, nickel, zinc or uranium are recovered through the use of organic extractants. To separate the organic phase from the aqueous phase of the solvent, they are stored in settlers. Some of the impurities in the system build up in the settlers in the form of crud. The crud that is removed from the settler still contains considerable amounts of organic. The Flottweg Tricanter separates the organic and aqueous phase from the crud with an industry-leading “cut-point.” This means the mines can reuse the recovered organic in their processes, and separated solids can be disposed of, significantly reducing operating costs. With more than 40 years of experience in U.S. markets, Flottweg offers high-performance industrial centrifuges and complete custom-designed processing systems for all types of liquid-solid and liquid-liquid-solid separation applications. Flottweg uses more than 60 years of decanter and disc-stack centrifuge technology knowledge to custom engineer separation solutions for customers worldwide. Brokk Brokk, the world’s leading manufacturer of remote-controlled demolition machines, offers multiple solutions ideal for mining applications, such as Brokk demolition machines, the Brokk Pedestal Boom and a variety of attachments, including breakers, drum cutters, splitters, rock drills and buckets. Brokk mining solutions will be highlighted at MINExpo 2024 at booth No. 11001. Remote-controlled Brokk machines are either electric- or diesel-powered mobile equipment that provide the same breaking power as larger traditional mining equipment, like underground drill rigs and mini excavators, but with a smaller footprint. Brokk offers a full range of tracked units, ranging in size from the Brokk 70 with a machine weight of 1,235 lb (560 kg) to the Brokk 900 at 25,133 lb (11,400 kg). Brokk machines feature a three-part arm that offers outstanding reach and stability in underground mining applications such as breaking, digging, drilling and more. With the right attachment, operators can move from drilling to breaking to scaling while the machine never gets within 13.1 ft (4 m) of the work surface. Load-balanced outriggers provide excellent machine stability in all working directions while the sturdy track system and well-protected cylinders make the machines durable and easy to maintain. Brokk machines feature a remote-control system that allows operators to oversee jobs from a safe distance. Electric-powered Brokk machines also offer zero emissions, making them ideal for the deepest, most challenging projects. The Brokk 70+, 170+, 200+, 300+ and 500+ feature Brokk SmartPower+. Brokk SmartPower+ models offer optimized power, uptime and reliability along with a new interface and an enhanced operator experience. The machines are easier to operate and more ergonomic than ever with smooth, precise movements and improved response times. The Brokk Pedestal Boom is a compact, stationary breaker boom system for the mining and aggregates industry. The machine range allows producers to apply the power and precision of Brokk’s demolition machines to primary breaking tasks that feed mobile crushers, jaw crushers, gyratory crushers and grizzlies. Unlike other breaker boom options, the Brokk Pedestal Boom system integrates the power source and arm for a compact breaking solution with just a single power cable. No external power pack or hydraulic hose connection is needed. Philippi Hagenbuch At booth No. 6135, Philippi-Hagenbuch will showcase its patented water tanks featuring a stable, square design that improves stability and maximizes hauling capacity. Each tank is custom engineered to haul the greatest possible volume for the specific make and model of off-highway articulated or rigid frame haul truck. The tanks feature easy-to-use, operator-friendly controls and the ability to spray the entire width of a haul road with one pass. Water tanks are built with a superior-grade steel for increased longevity and maximum return on investment. Philippi-Hagenbuch engineers water tanks for new haul trucks and as a retrofit for older trucks. Operations often incorporate the tanks onto their aging haul trucks to convert them to water trucks, extending equipment life. After years of hauling heavy material and absorbing loading impact, even the sturdiest haul trucks experience wear on the suspension, frame and tires. Making the change to hauling water eases this burden and extends the life of the haul truck, helping operations maximize their equipment investment. Unlike traditional round and trapezoidal water tanks, which typically utilize only 80 percent of the truck’s capacity to prevent dangerous churning, the water tanks incorporate a square design that lowers the center of gravity and maximizes the haul truck’s capabilities. Philippi-Hagenbuch engineers each tank to achieve the lowest weight and greatest possible hauling capacity. This can range up to 90,000 gal — more than half the capacity of a water tower. The square design, along with internal side-surge stabilizers and a baffling system that results in full compartmentalization of the water, minimizes churning to improve vehicle stability.

MINExpo 2024 Exhibitors

Authored by: Staff

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